基于(火用)效率目标的环冷机余热回收系统操作参数优化

摘要：针对烧结环冷机余热回收利用率不高的难题，采用分析法建立了评价某钢铁厂烧结环冷机余热回收系统运行效率的效率模型。基于多孔介质模型、局部非热平衡方程、真实气体SRK方程建立环冷机内气固两相换热模型。通过CFD仿真模拟，探究料层高度、循环风机输入烟气温度、烧结矿底部入口风速三项可控环冷机运行工艺参数对系统效率的影响规律。结果表明，料层厚度在1～1.5 m区间每增加0.1 m，效率增加0.8%～1.1%；循环风温在100～140℃之间每增加10℃，效率增加1.4%～1.5%；烧结矿底部入口风速在0.9～1.9 m/s之间每增加0.1 m/s，效率降低0.18%～0.24%。在此基础上，基于工业运行数据建立效率正交试验优化模型，提高了该余热回收系统3.42%的效率。     

Relations between asphaltene content,viscosity reduction rate of heavy oil and ultrasonic parameters

Ultrasonic treatment could decrease the viscosity of heavy oil and previous study on had focused on one heavy oil sample and involved less on the influence of asphaltene content. This study examined the effect of asphaltene content on viscosity reduction rate by ultrasonication. A comparison on samples with various asphaltene content and vibration parameter was made. The results showed that the optimal vibration frequency might decrease as the asphaltene content increased, whereas the optimal vibration intensity and the optimal treatment time were suggested to be enlarged. A semi-quantitative correlation was matched, which helped for numerical simulation about ultrasonic treatment.     

耐蚀合金中TiN析出机制

摘要：TiN颗粒尺寸及其分布对耐蚀合金性能有明显的影响，因此有必要对TiN在铸坯中的分布及其析出行为进行研究。采用扫描电镜(SEM)、金相显微镜（OM）观察了TiN夹杂物在铸坯中的分布、尺寸及其形貌；基于热力学和动力学理论分析了耐蚀合金铸坯中TiN夹杂物的析出时机及其尺寸，结合试验结果和理论计算明确了TiN夹杂物在凝固后铸坯中的位置和尺寸与析出时机的关系，为控制TiN夹杂物提供理论指导。结果表明，冶炼过程中析出的TiN夹杂物尺寸较大，在凝固过程中被枝晶吞没，位于铸坯枝晶内和等轴晶内；微观偏析计算结果表明，在凝固分数为0.55时，TiN开始析出，最开始析出TiN夹杂物的逐渐长大，长大后的TiN易于被二次枝晶吞没，最终位于铸坯中的枝晶间和等轴晶内，后期析出的TiN则在枝晶间和等轴晶间。固相中析出的TiN夹杂物长大较慢，尺寸细小，最终位于奥氏体晶界。     

配加预处理脱硫灰对铁矿烧结基础特性的影响

 半干法脱硫灰堆弃处理占用土地且容易造成二次污染,将脱硫灰预处理后替代CaO熔剂配入烧结有望充分利用其中的熔剂组分,实现脱硫灰在钢铁企业的闭路资源化利用。研究了脱硫灰配加焦粉加热分解特性及替代CaO熔剂配加对铁矿粉烧结基础特性的影响。结果表明,配加1%焦粉可以有效提高脱硫灰分解率,减少CaSO₄的生成。随着预处理脱硫灰替代CaO比例的增加,铁矿粉同化温度和黏结相强度呈现先增加后减小的趋势;液相流动性呈现单调增加趋势,当替代比超过40%时,液相流动性形成了流动性很大的“假象”;黏结相微观结构表明,替代比例小于40%时,有利于烧结试样中铁酸钙的生成;综合考虑,最佳的替代比例应小于40%。     

华北地区含硫化氢地下储气库脱硫运行技术

为了进一步推动国内含H_2S地下储气库的优化运行,以华北地区X地下储气库为例,为防止其运行过程中采出的天然气因含H_2S引发的安全问题,提出了有针对性的脱硫运行技术对策。主要包括:井筒抗硫技术、含硫气井井口失控远程点火技术和地面H_2S处理技术。地下选用国产宝钢生产的D114.3 mm BGT1气密封型防硫化氢螺纹油管及耐压强度达34.5 MPa的井下安全阀。对含硫井口配备失控远程点火系统。在地面主要采用"活性炭+脱硫剂"分层装填脱硫塔的方式实现采出混合气体脱硫,并结合储气库井受双向压力及井底热传导效应促进硫溶解。通过摸索并实施一系列针对性的技术对策,X储气库完全自主实现零事故安全运行,为类似地下储气库的建设及运行提供了一定的参考。     

非对称成对载波多址信号的相位误差分析及幅度改进算法

针对由主站和小站信号同频混合而成的非对称成对载波多址（PCMA）信号解调问题，构建了一种实现此类信号解调的框架。参数估计是非对称PCMA通信系统在实现两路信号分离解调时不可或缺的环节，对于幅度参数估计精度问题，提出一种基于四次方法的搜索式幅度估计算法。首先建立非对称PCMA系统解调模型并作出基本假设，然后对不同假设下的相位误差进行对比并分析相位误差对幅度估计算法的影响，最后提出一种新的幅度估计算法。实验结果表明在相同信噪比（SNR）下，正态相位误差下的小站信号解调性能要劣于其均值条件下的解调性能。当误比特率（BER）在数量级为10^-4时，改进算法下小站信号的解调性能提升了1 dB，说明改进算法优于四次方法。     

Strain-rate dependence of surface/subsurface deformation mechanisms during nanoscratching tests of GGG single crystal

Constant- and varied-depth nanoscratching tests of GGG single crystal were carried out at different scratching velocities. The morphologies of the scratched grooves and chips were analysed using scanning electron microscope. The experimental results indicated that higher scratching velocity led to shallower penetration depth, shallower residual depth, and larger continuous chips. Increasing the scratching velocity could effectively improve the plasticity and reduce the brittle-to-ductile transition depth of GGG single crystal. Based on the contact stress and contact area between the analysed sample and Berkovich indenter, a model for predicting the penetration depth was developed, which took into account the strain rate effect and elastic recovery of materials. The model was verified using constant- and varied-depth nanoscratching tests, and the predicted and experimental results were in good agreement. Subsurface damage underneath the ductile surface was characterised using transmission electron microscope. The TEM results demonstrated that higher scratching velocity led to the slipping planes appearing in more directions, which prevented the generation of long slipping plane and reduced the depth of the damage layers. The plastic deformation of GGG at the scratching velocity of 100 μm/s was dominated by poly-crystalline nanocrystallites and amorphous phases, and was similar to that at the low scratching velocity. This study provided a fundamental understanding of the strain-rate dependence of surface/subsurface deformation mechanisms of GGG during ultra-precision machining.     

Robust adaptive control for unmatched systems with guaranteed parameter estimation convergence

This paper provides a modified model reference adaptive control (MRAC) scheme to achieve better transient control performance for systems with unknown unmatched dynamics, where an adaptive law with guaranteed convergence is introduced. We first revisit the standard MRAC system and analyze the tracking error bound by using L₂‐norm and Cauchy‐Schwartz inequality. Based on this analysis, we suggest a feasible way to compensate the undesired transient dynamics induced by the gradient descent–based adaptive laws subject to sluggish convergence or even parameter drift. Then, a modified adaptive law with an alternative leakage term containing the parameter estimation error is developed. With this adaptive law, the convergence of both the estimation error and tracking error can be proved simultaneously. This enhanced convergence property can contribute to deriving smoother control signal and improved control response. Moreover, this paper provides a simple and numerically feasible approach to online verify the well‐known persistent excitation condition by testing the positive definiteness of an introduced auxiliary matrix. Comparative simulations based on a benchmark 3‐DOF helicopter model are given to validate the effectiveness of the proposed MRAC approach and show the improved performance over several other MRAC schemes.     

降解法在煤基聚丙烯生产中的应用

以中煤陕西公司煤基聚丙烯为研究对象,采用降解法制得了无纺布专用料。探讨了规模化生产存在的问题及相关工艺控制,并将其与石化基聚丙烯无纺布进行了力学性能对比。结果表明,采用降解法生产的煤基聚丙烯无纺布性能与石化基聚丙烯无纺布性能相近,且具有更好的韧性,满足无纺布力学性能的要求。